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Sillicon Photonics & Photonics Packaging

As AI clusters and hyperscale data centers demand higher bandwidth, lower power consumption, and greater interconnect density, Silicon Photonics (SiPh) and advanced photonic packaging are becoming critical to next-generation 800G, 1.6T, and 3.2T optical interconnects. Co-Packaged Optics (CPO), Near-Packaged Optics (NPO), Linear-drive Pluggable Optics (LPO), and Optical I/O bring optical connectivity closer to switch ASICs and GPUs. In all of these architectures, efficient and scalable optical coupling is one of the key challenges.

With NanoScribe, SuperbIN offers two-photon polymerization (2PP) 3D microfabrication for printing customized micro-optical components directly on photonic chips, wafers, optical fibers, and Fiber Array Units (FAU). Freeform lenses, TIR mirrors, and optical interposers can be printed in situ and aligned to existing structures. They can be optimized for different fiber numerical apertures (NA), wavelengths, and mode-field diameters, improving coupling efficiency, relaxing alignment tolerances, and compensating for bonding misalignment. The technology supports rapid prototyping and the transition toward production. Our Silicon Photonics and CPO Technical White Paper covers these approaches in detail.

Key Features

3D-printed freeform micro-optics with sub-micron precision
Direct printing on photonic chips, wafers, fibers, and FAUs
Improved coupling efficiency and relaxed alignment tolerances
Compensation for bonding and placement misalignment
Design flexibility for different fiber NA, wavelengths, and mode-field diameters
Rapid prototyping with a scalable path toward production

Applications

Fiber-to-chip and chip-to-chip optical coupling
Edge coupler, grating coupler, and vertical coupling solutions
Fiber-tip micro-optics and FAU coupling
3D-printed optical interposers
Co-Packaged Optics (CPO), NPO, and LPO modules
Optical transceivers and Optical I/O
Heterogeneous photonic integration and PIC packaging